Professional Screen Printing Services

Premium
Screen Printing
Solutions

Transform your athletic wear with our professional screen printing services. Vibrant colors, durable finishes, and precision application for your custom designs.

Screen Printing Process
SP

Why Choose Our Screen Printing

Professional partnerships and cutting-edge technology deliver superior results for your athletic wear brand.

HD

High-Definition Quality

Sharp, vibrant prints with exceptional color accuracy and detail retention that last through countless washes.

  • • 300+ DPI resolution
  • • Fade-resistant inks
  • • Color matching guarantee

Fast Turnaround

Quick production times without compromising quality. Rush orders available for urgent projects.

  • • 5-7days standard delivery
  • • 24-hour rush service
  • • Real-time progress tracking

Eco-Friendly Inks

Sustainable, water-based inks that are safe for skin contact and environmentally responsible.

  • • OEKO-TEX certified inks
  • • Water-based formulations
  • • Non-toxic materials

Advanced Equipment

State-of-the-art automatic screen printing machines ensure consistent, professional results every time.

  • • Automatic registration systems
  • • Multi-color capabilities
  • • Precision temperature control

Quality Assurance

Rigorous quality control processes ensure every print meets our high standards and your expectations.

  • • Triple-layer QC inspection
  • • Wash durability testing
  • • Color consistency checks
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Cost-Effective

Competitive pricing for all order sizes with volume discounts for larger quantities.

  • • No setup fees for bulk orders
  • • Tiered pricing structure
  • • Free design consultation

Screen Printing Technologies

8 professional screen printing methods to meet diverse fabric and design requirements, providing premium printing solutions for your athletic wear.

Screen Printing

Screen Printing

Traditional screen printing with plastisol inks, offering vibrant colors and excellent durability for high-volume production.

Features: Vibrant colors, long-lasting
Suitable Fabrics: Cotton, polyester, blends
Water-Based Screen Printing

Water-Based Screen Printing

Eco-friendly water-based inks that penetrate fabric fibers, creating soft-hand prints with excellent breathability.

Features: Soft feel, eco-friendly, breathable
Suitable Fabrics: Cotton, organic cotton, bamboo
Halftone Screen Printing

Halftone Screen Printing

Dot pattern printing technique that creates gradient effects and photographic reproductions with precise detail.

Features: Gradient effects, photo reproduction
Suitable Fabrics: Smooth cotton, polyester blends
High-Density Screen Printing

High-Density Screen Printing

Thick ink application creating raised, tactile prints with premium feel and enhanced durability for logos and text.

Features: Raised texture, premium feel
Suitable Fabrics: Cotton, heavy-weight fabrics
Puff Screen Printing

Puff Screen Printing

Heat-activated expandable ink that creates 3D raised effects, adding dimension and texture to designs.

Features: 3D effect, soft texture
Suitable Fabrics: Cotton, knit fabrics
Flocking Screen Printing

Flocking Screen Printing

Velvet-like texture printing using adhesive and flock fibers, creating luxurious soft-touch surfaces.

Features: Velvet texture, premium feel
Suitable Fabrics: Cotton, synthetic blends
Discharge Screen Printing

Discharge Screen Printing

Chemical process that removes fabric dye while adding color, creating ultra-soft prints with vintage appearance.

Features: Ultra-soft, vintage look
Suitable Fabrics: 100% cotton, reactive-dyed fabrics
Foil Screen Printing

Foil Screen Printing

Metallic foil application creating brilliant shine and luxury finish, perfect for premium branding and logos.

Features: Metallic shine, luxury appearance
Suitable Fabrics: All fabric types, synthetic preferred

Our Manufacturing Process

From concept to completion, our streamlined process ensures exceptional results every time.

1

Design Consultation

Timeline: 1-2 days

Our design team works with you to refine your artwork and ensure optimal manufacturing results.

Free design review and optimization
Tech pack development
Material recommendations
3D mockup creation
2

Material Sourcing

Timeline: 3-5 days

Premium fabric selection with certified materials for performance and durability.

Lycra & Nylon sourcing
OEKO-TEX certification
Color matching process
Fabric testing & approval
3

Sample Production

Timeline: 7 days

Prototype creation with precision cutting and advanced construction techniques.

Automated laser cutting
4-needle 6-thread construction
Fit and function testing
Client approval process
4

Pre-Production

Timeline: 3-5 days

Final preparations and quality checks before mass production begins.

Production planning
Size grading & markers
Equipment calibration
Team training session
5

Mass Production

Timeline: 25-35 days

Full-scale manufacturing across 5 production lines with continuous monitoring.

Automated production lines
Real-time quality monitoring
Daily progress reports
Batch consistency checks
6

Quality Control & Delivery

Timeline: 2-3 days

Final inspection, testing, and packaging before worldwide shipping.

Triple-layer QC inspection
Wash & durability testing
Custom packaging
Global shipping coordination

Frequently Asked Questions

Get answers to common questions about our screen printing services.

What's the minimum order quantity for screen printing?

Screen printing is ideal for orders of 50+ pieces. For smaller quantities, we recommend heat transfer or direct-to-garment printing. Our team can help you choose the best method based on your design, fabric, and budget requirements.

How long does the screen printing process take?

Turnaround time typically ranges from 5-7 business days for standard orders. Rush orders can be completed in 2-3 days with additional fees. Complex multi-color designs may require additional time for setup and quality control.

What types of inks do you use for athletic wear?

We use high-quality, eco-friendly inks including water-based, plastisol, and specialty inks like metallic and glow-in-the-dark. All inks are OEKO-TEX certified and safe for direct skin contact on athletic wear.

How durable are screen printed designs?

Our screen prints are designed to last. With proper care, prints can withstand 50+ wash cycles without significant fading. We recommend washing in cold water, inside-out, and air drying for maximum longevity.

Can you print on technical athletic fabrics?

We can print on various athletic fabrics including cotton, polyester, nylon, spandex blends, moisture-wicking materials, and technical fabrics. Our team will recommend the best ink type for your specific fabric choice.

What are the setup costs for screen printing?

Setup costs vary based on design complexity and number of colors. Simple single-color designs start at $25 per screen. Multi-color designs require additional screens. We offer free setup for orders over 500 pieces.

Do you offer color matching services?

Yes, we provide color matching services using the Pantone color system. We can match your brand colors precisely and provide a physical sample for approval before production begins.

What file formats do you accept for artwork?

We accept various file formats including AI, EPS, PDF, and high-resolution PNG files. Vector files are preferred for best results. Our design team can also help optimize your artwork for screen printing.

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Ready to Start Your Screen Printing Project?

Get professional screen printing services with fast turnaround times and exceptional quality. Contact us today for a custom quote.